Truck Mounted Workover Rig LT XJ800

The Truck Mounted Workover Rig LT XJ800 is a lightweight high-mobility truck-integrated workover rig, manufactured strictly in accordance with API 4F.

Product overview

The Truck Mounted Workover Rig LT XJ800 is a lightweight high-mobility truck-integrated workover rig, manufactured strictly in accordance with API 4F, API 7K and ISO9001 international industry standards. Designed for 2000m-class medium-shallow oil and gas well workover, well cleaning, downhole troubleshooting and old well stimulation operations, this LT lightweight optimized model integrates all core working systems on a heavy-duty off-road truck chassis. It cancels redundant structural configurations on the premise of ensuring standard workover load capacity, featuring light weight, flexible maneuverability and rapid field deployment. The rig requires no auxiliary towing equipment, realizing self-propelled rapid transfer between scattered well sites. It is highly adaptable to plains, hills, pastoral areas and complex road conditions, serving as a cost-effective mobile workover solution for onshore oilfield daily maintenance, scattered well group renovation and small and medium-sized oilfield service projects worldwide.

Nominal Workover Depth (73mm Drill Pipe)2000m
Maximum Static Hook Load800kN
Main Drawworks Rated Power260kW (350HP)
Rotary Table ModelZP175

Core innovative advantages and structural features

Self-propelled Truck-mounted Integrated Structure

Adopts mature heavy-duty off-road truck chassis as the carrier, with workover derrick, drawworks, power unit and control system highly integrated. The whole machine realizes independent driving and self-propelled transition without tractor cooperation, effectively solving the transfer difficulties of conventional skid-mounted workover rigs. It features flexible steering and strong trafficability, adapting to rural roads, oilfield dirt roads and complex terrain transportation conditions.

LT Lightweight Optimized Design

On the basis of meeting 2000m medium-shallow well standard workover operation requirements, the overall structure is optimized for weight reduction and compact layout. The streamlined derrick structure and integrated power skid reduce the whole machine volume and dead weight, lower road bearing and passing restrictions, and further improve the flexibility of cross-region and cross-well rapid migration.

Efficient Hydraulic Derrick Lifting System

Equipped with full hydraulic automatic erecting and retracting derrick system, supporting one-key rapid mast lifting and folding. No large-tonnage field crane is required for well site deployment, greatly shortening rig-up and rig-down time. The derrick adopts high-strength alloy steel with excellent structural rigidity and anti-fatigue performance, ensuring stable load-bearing during long-term cyclic workover operations.

Stable Mechanical-Hydraulic Compound Drive

Adopts mature and reliable mechanical-hydraulic compound transmission mode, with sufficient lifting torque and stable power output. The system has strong variable-load adaptability, can cope with complex working conditions such as pipe string jamming and wellbore resistance fluctuation during workover, and maintains high-efficiency and stable operation with low failure rate and strong field practicability.

Low Operation & Site Adaptation Requirements

Equipped with multi-group synchronous leveling hydraulic outriggers, which can complete rapid stabilization and horizontal calibration on ordinary well pads without special foundation treatment. The operation logic is simple and intuitive, with low operator technical threshold. Universal standard wearing parts greatly reduce daily maintenance difficulty and comprehensive operation cost.

Wide Harsh Environment Adaptability

Key structural components adopt weather-resistant anti-corrosion treatment; hydraulic sealing, electrical and moving parts are equipped with dust-proof, sand-proof and wide-temperature resistant protection structures. The whole machine can operate stably in high-temperature, dry, windy and low-temperature environments, adapting to most conventional oilfield working conditions.

Technical specifications

Nominal Workover Depth (73mm Drill Pipe)2000m
Maximum Static Hook Load800kN
Main Drawworks Rated Power260kW (350HP)
Rotary Table ModelZP175
Hoisting System Rope Lines4 x 5 / 8 lines
Workover Wireline Diameter22mm
Drive ModeMechanical-Hydraulic Compound Drive
Derrick TypeLightweight Hydraulic Auto-erecting Mast Derrick
Maximum Travel Speed80km/h
Standpipe Working Pressure21MPa
Working Ambient Temperature-30C ~ +50C
Executive StandardAPI 4F, API 7K, ISO9001

Application fields

  • Daily workover, well cleaning and routine maintenance of medium-shallow onshore oil and gas wells
  • Downhole fault troubleshooting, pipe releasing and wellbore remediation for scattered well groups
  • Old well production stimulation, well repairing and reconstruction of aging medium-shallow oilfields
  • Shallow coalbed methane and tight gas well maintenance and auxiliary engineering operations
  • Emergency well repair and rapid rescue operations for field oil and gas wells
  • Frequent migration workover projects and small-scale oilfield service EPC turnkey projects

OEM and customized solution

Environment Adaptation Customization

Optional ultra-low temperature cold-start and anti-brittle modification for alpine regions; enhanced dust and sand sealing system for desert and arid oilfields; anti-corrosion coating upgrade for coastal humid working areas.

Chassis & Traffic Adaptation Upgrade

Customize chassis suspension, tire specifications and braking system to adapt to mountain roads, muddy roads and special road condition passing requirements of different regions.

Power & Lifting Performance Optimization

Support power system tuning and hydraulic pressure matching adjustment to improve lifting efficiency and adapt to complex wellbore working conditions.

Intelligent Function Expansion

Reserved interfaces for workover parameter monitoring, fault early warning and auxiliary operating devices to upgrade intelligent operation level.

Exclusive Turnkey Service

Provide personalized equipment painting, brand logo customization, workover-dedicated spare parts package and full-cycle after-sales technical support services.

Contact and inquiry

Use the official contact information for model selection, specification discussion, and project inquiry.

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